Finally... the question...
What happens if you apply a fresh layer before the set time has completed?
Thanks,
Dennis
Nothing, although there may be a weak point at the join between the partly cured (not dried, it is a chemical reaction, not evaporative) tow and the new application, but for one tow this is nothing.
I have never seen an epoxy where a second layer cannot be applied over a partially cured first layer so I suggest checking that statement with the supplier.
Generally, the longer you leave it, the less likelihood there is of a chemical bond. The other thing to watch for is bloom, which is a waxy surface which develops on epoxies, especially in cool humid conditions. It needs to be washed off (hot water and a scotchbrite pad) before the next layer is applied. For this reason, it is best to apply wet on wet or at a pinch wet on green (soft but not sticky). For laminating, this should not be a problem. For bogging over a laminate, it can be, so I usually bog the laminate in the same session as the glassing.
Most epoxies benefit from a post cure, but a thick laminate should develop a fair bit of heat, which will speed the cure time. Every 10C increase halves the cure/post cure time. Be careful post curing wooden structures, they warp.
Anything you are worried about, do a little test sample. Epoxy instructions tend to be for worst case scenarios. The stuff is incredibly tenacious and pretty difficult (not impossible!) to stuff up. A test piece usually removes any qualms you may have. In this case, I would coat a piece of timber, leave it for two hours, then apply some glass. When fully cured (put it in the oven at the glass transition temperature of the epoxy for a couple of hours when the wife is out of the house) try to peel the glass off.
rob